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GKD120-400CVC Industrial Battery Charger Rectifier System

Product Description:

120V DC / 400A | Programmable Charging | RS485 Remote Control

The GKD120-400CVC is an industrial AC/DC rectifier and battery charging system designed to supply DC loads, charge battery banks, and provide battery backup power when the AC supply is interrupted.

Featuring an HMI touchscreen, adjustable equalization and float charging parameters, and RS485 remote monitoring and control, the system supports integrated DC power and battery management for industrial applications.

Key Features

● Rated DC output: 120V, 400A

● Adjustable battery charging voltage and current

● Automatic equalization and float charging

● Battery backup for connected DC loads

● HMI touchscreen operation

● RS485 remote monitoring and control

 

Working Principle

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The GKD120-400CVC Industrial Battery Charger Rectifier System converts three-phase AC input into regulated DC power through advanced high-frequency switching technology. As a 120V 400A Industrial DC Power Supply, it provides stable DC output for connected industrial loads while charging the battery bank through adjustable equalization and float charging modes.

During normal operation, this High-Frequency Switching DC Rectifier supplies continuous DC power to connected loads and maintains the battery bank in a charged condition. When AC input power is interrupted, the connected battery bank can automatically provide backup power to the DC loads, depending on the system configuration. Combining an Industrial Battery Charger and a 120V DC Rectifier in one system, the GKD120-400CVC offers an integrated solution for industrial DC power supply and battery backup applications.

Core selling points

01. Adjustable Equalization and Float Charging

This Industrial Battery Charger features adjustable equalization charging voltage, float charging voltage, and charging current settings via the touchscreen. Designed for flexible battery management, this Programmable DC Power Supply allows charging parameters to be configured according to the battery manufacturer's specifications.

02. Battery Backup for DC Loads

As an integrated DC Rectifier System, the GKD120-400CVC supplies connected DC loads while charging a compatible battery bank. When AC input power is interrupted, the battery bank can automatically provide backup power. This Industrial Battery Charger Rectifier combines DC power supply and battery charging functions in one system, with backup duration depending on the load and battery configuration.

03. Touchscreen Monitoring and Operation

The 120V 400A Battery Charger features an HMI touchscreen for monitoring output voltage, output current, battery current, charging status, communication status, and alarm information. Real-time voltage and current curves, together with stored alarm records, help operators monitor system performance and troubleshoot operating issues.

04. RS485 Remote Control

This 120V DC Rectifier supports RS485 communication for remote control and operating-status monitoring via the specified communication protocol. It can be integrated with a compatible PLC or host computer, helping industrial users incorporate the 400A Industrial Battery Charger into their existing monitoring and control systems, subject to interface and protocol compatibility.

05. High-Efficiency AC/DC Conversion

Designed as a 400V Three-Phase Input Battery Charger, the GKD120-400CVC converts three-phase AC input into regulated DC power for battery charging and connected DC loads. According to the technical manual, conversion efficiency is ≥92% at rated load and ≥94% at 50% load, supporting efficient operation in industrial DC power applications.

Main Technical Data Sheet

Parameter

Specification

Mode

GKD120-4000CVC

Input voltage

385~415VAC 50/60hz

Output current

0~120V adjustable

Output current

0~400A adjustable

Output Power

0~180KW

Output Ripple

≦3%

Charging Voltage (Equalization)

0~120VDC settable

Charging Voltage (Float)

0~120VDC settable

Output Current

400 ADC (Maximum)

Charging Stages

2-stage (Bulk and Float)

Communication Interfaces

Rs485

Dimension

655*525*735mm

Weight

101KG

 

Application & Process Requirements

Industrial DC Power Supply and Battery Backup

Industrial facilities often require a reliable DC power source for connected equipment while maintaining a charged battery bank for backup power. The GKD120-400CVC Industrial DC Power Supply and Battery Charger integrates regulated DC power supply and battery charging functions in one system.

With a rated output of 120V DC and 400A, this Industrial Battery Charger Rectifier supports connected DC loads and charges a compatible battery bank. If the AC input is interrupted, the battery bank can provide backup power to connected loads, depending on the system configuration.

Key benefits:

●  Integrated DC rectifier and battery charging functions

●  120V DC, 400A rated output

●  Battery backup support for compatible DC systems

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Industrial Battery Bank Charging

Battery banks require suitable charging parameters to support their intended operating conditions. The GKD120-400CVC 120V 400A Industrial Battery Charger features adjustable charging voltage and current, with equalization and float charging settings accessible through the HMI touchscreen.

As a Programmable DC Power Supply and Battery Charger, it allows operators to configure charging parameters according to the battery manufacturer's specifications and the requirements of the application. Its adjustable output also supports flexible configuration for compatible industrial battery charging systems within the unit's rated limits.

Key benefits:

● Adjustable charging voltage and current

● Equalization and float charging modes

●  Touchscreen-based parameter setting

●  Up to 120V DC and 400A rated output

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Remote Monitoring and Control for Industrial DC Systems

Monitoring DC output, battery charging status, and system alarms is important for efficient operation and troubleshooting. The GKD120-400CVC Industrial Battery Charger Rectifier features an HMI touchscreen displaying output voltage, output current, battery current, operating status, and alarm information. Real-time voltage and current curves, together with stored alarm records, help operators review system performance.

For applications requiring external supervision, the built-in RS485 communication interface supports remote monitoring and control through the specified protocol. This 120V DC Rectifier System can be integrated with a compatible PLC or host computer, subject to communication protocol and interface requirements.

Key benefits:

●  Local touchscreen monitoring and operation

●  Real-time voltage and current curves

●  Stored alarm records for troubleshooting

●  RS485 remote monitoring and control

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