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GKD15-12000CVC 180 kW Power Supply for Electrochemical Treatment & Polishing

Product Description:

Electrochemical treatment and polishing require controlled electrical input to achieve the desired surface finish. The GKD15-12000CVC is a 180kW high-current DC power supply, rated at 15V and 12,000A, designed for industrial electrochemical processing, including aerospace and medical component treatment, electropolishing, and metal surface finishing. Its multiple control interfaces support integration with external automation and process-control systems according to customer requirements.

From Engineering Drawings to the Finished Product

The engineering drawings illustrate the cabinet layout and structural design of the GKD15-12000CVC 180kW DC Power Supply, while the actual product photos show how these designs are realized in the finished equipment.

Designed for a 15V 12000A high-current DC power supply used in electrochemical treatment, electropolishing, and industrial metal surface processing, the standard industrial cabinet provides an organized enclosure for internal components, supporting convenient installation, inspection, and routine maintenance.

By combining technical drawings with actual product views, customers can gain a clearer understanding of the cabinet structure and overall equipment configuration.

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Six core selling points (brief description)

● High-Current Output

15V / 12,000A / 180kW

● 3% Output Ripple

Specified output ripple of 3%.

● Multiple Control Interfaces

4–20mA analog control, Ethernet, and RS485.

● Hybrid Air-Water Cooling

Combined cooling design for high-power operation.

●  Cooling Monitoring & Thermal Protection

Water flow, cooling water temperature, and heatsink temperature monitoring with protective functions.

● Standard Industrial Cabinet Design

Structured equipment layout for installation and routine maintenance.

Main Technical Data Sheet

Parameter

Specification

Mode

GKD15-12000CVC

Input voltage

480Vac 3phase 50/60hz

Output current

0~15V adjustable

Output current

0~12000A adjustable

Output Power

0~180KW

Output Ripple

≦3%

Cooling Method

Combined air-water cooling

Communication Interfaces

4–20 mA,Rs485,Ethernet

Dimension

1400*1030*2060mm

Weight

665KG

Application & Process Requirements

● Aerospace component electrochemical processing

 

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The GKD15-12000CVC is a 15V 12000A DC Power Supply delivering up to 12,000A with 3% output ripple. Multi-stage input and output filtering helps suppress electrical interference, while flexible control interfaces support integration with automated electrochemical processing systems.

● Medical component electropolishing

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● Designed as an Electrochemical Polishing Power Supply, the GKD15-12000CVC combines 3% output ripple with adjustable voltage and current to support controlled electropolishing processes. Multi-stage filtering helps reduce electrical interference, while monitoring and thermal protection support safe, continuous operation.

● Industrial metal surface treatment

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● As a 180kW DC Power Supply for high-current electrochemical applications, the GKD15-12000CVC provides up to 12,000A DC output. Hybrid air-water cooling and monitoring of cooling water flow, water temperature, and heatsink temperature help manage thermal conditions. Alarms and automatic output shutdown respond when configured protection thresholds are exceeded.

● Automated electrochemical processing lines

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This High Current DC Power Supply supports 4–20mA analog control, Ethernet, and RS485 for flexible integration with automated production systems, subject to the selected configuration. Multi-stage filtering, hybrid cooling, and temperature and water-flow monitoring help support stable operation in automated electrochemical processing environments.

Technical Highlights

Multi-Stage Input & Output Filtering

Multi-stage input and output filtering helps suppress electrical interference and maintain 3% output ripple, supporting stable performance in demanding electrochemical applications. This 180kW DC Power Supply is designed for electrochemical treatment, electropolishing, and industrial metal surface processing.

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● Multiple Control & Communication Interfaces

This High Current DC Power Supply supports 4–20mA analog control, Ethernet, and RS485 interfaces, facilitating integration with external controllers and industrial automation systems for electrochemical processing applications.

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● Cooling Monitoring & Automatic Protection

Designed for reliable operation, this 15V 12000A DC Power Supply monitors cooling conditions and provides alarms with automatic output shutdown when configured protection thresholds are exceeded.

● Low Water Flow Protection: Alarm and automatic output shutdown.

● High Cooling Water Temperature Protection: Alarm and automatic output shutdown.

● Heatsink Overtemperature Protection: Alarm and automatic output shutdown.

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● Combined Air-Water Cooling for High-Power Operation

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FAQ

Q1. What applications is the GKD15-12000CVC designed for?

It is intended for high-current electrochemical treatment and polishing applications. Final suitability depends on the workpiece material, process conditions, and required output parameters.

Q2. Can the power supply be integrated with an existing PLC?

The unit provides 4–20mA, Ethernet, and RS485 interfaces. Compatibility depends on the selected interface, supported protocol, signal mapping, and the customer's PLC configuration.

Q3. What cooling facilities are required?

The unit uses combined air- and water-cooling. Required water flow, inlet-water temperature, pressure, and ventilation conditions should be confirmed against the equipment specifications.

Q4. Can the power supply be customized for a specific process?

Please provide your process description, required voltage and current, control interface, cooling conditions, and operating duty. XTL can review the technical requirements and confirm a suitable configuration.

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